AI-Powered Six Sigma

AI-Powered Six Sigma: Integrating Artificial Intelligence with Lean Tools, DMAIC, and Belts for Smarter Quality Management

In today’s fast-paced business environment, traditional quality tools are no longer enough. AI-Powered Six Sigma bridges the gap between proven Six Sigma methodologies and the disruptive power of Artificial Intelligence.

Written by bestselling author Dr Soliman, with more than 100 published titles in Lean, Business, and Reliability, this book provides a ground-breaking roadmap for professionals in quality, manufacturing, and process improvement.

Inside you will learn how to:

Master the Six Sigma Belts hierarchy (White, Yellow, Green, Black, and Master Black Belt) with AI-driven tools.

Enhance the DMAIC framework using machine learning, IoT, and predictive analytics.

Transform traditional quality methods such as FMEA, Root Cause Analysis, and Control Charts into AI-powered systems.

Apply AI in manufacturing, healthcare, logistics, energy, and services for measurable results.

Lead smarter, faster, and more reliable continuous improvement projects.

With case studies, practical tools, and future-focused insights, this book is your guide to becoming an AI-enabled Six Sigma professional.

Whether you are a beginner (White/Yellow Belt) or an experienced Black Belt, this book equips you with the knowledge and strategies to thrive in the digital era of quality management.

Author Biography

Dr. Mohammed Hamed Ahmed Soliman is an internationally recognized Lean expert, author, and university lecturer. He has published over 100 books and articles on Lean thinking, quality systems, and industrial excellence. He currently teaches Industrial Engineering and Management Systems at the American University in Cairo, an Executive Advisor and a member of the Advisory Committee of the IEOM International Society, and consults for global organizations across manufacturing, public services, and education.

With nearly two decades of academic and professional experience, Dr. Soliman has trained professionals across the Middle East, including engagements with Princess Nourah University in Saudi Arabia and Vale Oman Pelletizing Company. He has designed and delivered over 60 leadership and technical development programs, helping organizations build a culture of continuous improvement and operational excellence.

Earlier in his career, he worked in various industrial sectors including crystal-glass manufacturing, fertilizers, and chemicals, while educating teams on the Toyota Production System. He has led numerous lean transformation projects, delivering measurable results and uncovering substantial cost savings by targeting waste across production and service environments.

His lectures and training materials have reached over 200,000 learners via SlideShare, and his research is ranked among the most downloaded papers on the Social Science Research Network (SSRN) by Elsevier.

Dr. Soliman holds a BSc in Engineering, a master’s in Quality Management, and postgraduate degrees in Industrial Engineering and Engineering Management. He also holds certifications in quality, cost, and operations management. He is a member of the Institute of Industrial and Systems Engineers (IISE) and the Society for Engineering and Management Systems (SEMS).

His insights have been featured in SAGE Publications, Industrial Management, Lean Thinking, and other peer-reviewed platforms.